Screw-in supports made of brass, »speedfit« series, 3/4 BSP, for pipe exterior Ø 28 mm

Push-in T-connector, Plug nipple »Blue Series«, for hose and plug exterior Ø 12 mm, Working pressure max. 15 bar, plastic
Push-in fittings series manufactured in plastic and nickel-plated brass.
All parts are suitable for use with hoses, tubes or pipes made of plastic and copper.

Push-in L-fitting »Blue Series«, rotating, G 1/8 i./o., for hose exterior Ø 6 mm, Working pressure max. 15 bar
Push-in fittings series manufactured in plastic and nickel-plated brass.
All parts are suitable for use with hoses, tubes or pipes made of plastic and copper.

Captive nipple I.D. 7.8, Bright brass, G 3/8 ET, blue, Operating pressure 0 - 35 bar, Medium / ambient temp. -20 °C to 100 °C

Straight screw-in fitting, »value line«, G 1/8 o., for hose 8/6 mm, AF 14, Operating pressure max. 18 bar, nickel-plated brass
Straight connectors
Nickel-plated brass, »value line« Series

Rubber-Metal fastening element Maed-Flex material Chloroprene CR 75 +/-5°ShA d2=12,7mm thread M6
Material: Elastomer: Chloroprene (CR), hardness 75+/-5º Shore A. Metal part (nut): Steel, zinc-plated.Standard components for elastic mounting.The grade of rubber used has perfect physical properties.Quick and easy to mount.Reduces noise and vibrations.Versatile usage with various mounting possibilities.Temperature range: -40°C up to +80ºC.Other sizes, Shore hardnesses or elastomer types on request.
Article ID: 68551006

Double-strand sprocket ZRG with hub 12 B-2 3/4x7/16" 19 teeth material steel teeth induction hardened
Material: Steel C45, teeth induction hardened (≈ HRC 50).Pre-bored.
General dimensions: B1 = 10,8 mm, B2 = 30,3 mm, c = 2 mm, r3 = 19 mm.Other
dimensions: See the table.

Article ID: 12788119

Suitable for belt width : 600 mm
RHP-H153R18-060-RSB-BA
SKU: RHAH150561
Stock *: 0
Diameter: 152 mm
Magnet field strength (flux density) (±10%): 9000 gauss
Magnetic system: Permanent Neoflux® magnet
Magnetic head pulleys capture ferrous and weakly magnetic particles and continuously carry them away. Suitable for installation in existing belt conveyor systems, in the bulk transshipment or recycling industries for example.

Cost-effective and robust
With neodymium or ferrite magnets
Permanent magnet
Automatic cleaning (continuous)
According to your requirements

Application

Application

A magnetic head pulley, or head roller magnet, separates ferromagnetic particles, such as iron or steel, and even weakly magnetic particles (such as particles from processed stainless steel) from coarse to very fine fractions and carries them away completely automatically and continuously. This magnetic roller is built into an existing conveyor belt system as a head or tail roller. and is a cost-effective magnetic metal separator. It is important to feed the material onto the conveyor belt with the magnetic conveyor roller in a thin layer (ideally a mono-layer). Magnetic head pulleys require practically no maintenance, and because these magnets are integrated in an existing installation there are almost no extra operating and energy costs.
 
For larger layer thickness a head roller magnet can be combined with a suspension or overband magnet. In this configuration the suspended magnet draws the pieces of steel out of the upper layer and the head roller magnet draws them from the lower layers of the bulk flow. Magnetic head roller separators are particularly well suited for separation of problematic shapes such as ball bearings or batteries. They are used for:

recycling and/or recovery of ferrous metals
removing, purging or eliminating ferrous parts or weakly magnetic particles from product flows
protection of machines (prevention of damage caused by metal particles)


Placement

Placement

Keep the following in mind when integrating a magnetic head pulley:

Use of head scrapers is not possible. Otherwise iron particles would be scraped off before the magnet can separate them.
No steel components in the vicinity of the head roller magnet (such as the splitter: it must be made of a non-magnetic material). Otherwise this part will be magnetized, which has a negative impact on the separation.
The field depth of the magnet.
Type of magnet system in combination with the belt thickness. The optimal placement/position of the separation partition depends on the application.

 
Goudsmit has plenty of experience with this and will be happy to provide recommendations.

Design

Design

Magnetic head pulleys are made in standard sizes and can therefore be easily integrated into an existing installation. The shaft diameter, for example, is suitable for SNL bearing blocks, and the shaft journal (including keyway) is suitable for a standard SEW gear unit. These are global standards and therefore cover most applications. The modular design makes it easy to replace the shaft, which is ideal for maintenance and customer-specific solutions. Various versions available to meet your needs:

Belt width: 400-2000 mm
Diameters: 150-400 mm
Magnet system: both axial and radial magnet construction


Working principle

Working principle

A magnetic head pulley is a head or tail roller that is filled with magnets. This roller forms a magnetic system with a correspondingly rotating magnetic field that is active around the entire circumference. The magnetic field attracts ferromagnetic metal particles in a product flow. The conveyor belt that runs over the roller carries these particles with it to the underside of the roller. When they are no longer in range of the magnetic field they fall off the belt, where they are collected and/or carried away. For strongly magnetic particles, we can place cleats on the belt to 'push' the particles out of the magnetic field.
 
For damp or fine metal particles we fit a scraper to prevent them from sticking to the belt. The advantage of a head roller magnet is that it is a continuous system, so there is no need to stop the product flow to carry off the separated metal particles. This makes the head roller magnet very suitable for product flows with lots of Fe particles. Because the product passes very close to the magnet it is also a very powerful and effective separator.

Raw material of sintered bronze without borehole outer diameter 52mm length 120mm
Solid material of sintered bronze to be machined into plain bearings. After machining, the work piece should be coated with lubricants. Surface pressure: max. 35 N/mm², dependent on speed and diameter. Temperature range: -20°C to +120°C.
Article ID: 62339548

Quick-connect coupling I.D. 5, Stainless steel 1.4305, G 1/4 ET, Operating pressure 0 - 35 bar, Temp. -15 °C to 200 °C
One-hand quick disconnect couplings, one side sealing, made of stainless steel 1.4305, compact with a large bore.
To prevent injuries or a "whiplash" effect, we recommend that the plug-in nipple is held with one hand during uncoupling.

Areas of application: Pneumatic system, measurement, monitoring and control systems, manufacturing industry, medical technology, chemical / pharmaceutical industry, automotive, food technology, offshore.

Storz adapter, Stainless steel V4A, Storz size 65, Tappet distance 81 mm, G 2 IT, Operating pressure max. 16 bar
High-quality series in V4A stainless steel. For quick and simple hose connections.
User friendly; the coupling elements are joined without damaging the seal.
Applications: Industrial plant engineering, shipbuilding, chemical industry.

Polyethylene hose (LD-PE), Temperature -10 °C to 60 °C, Hose Ø 6x4 mm, PN at 20 °C max. 13 bar, yellow, Roll of 25 m
Low-priced, calibrated hose for use with screw fittings.
With its soft and flexible character, combined with relatively high strengths and good resistance to stress cracking, this hose is ideal for use in the following types of application:

- Flexible pneumatic lines in the low-pressure range, providing no special resistance to greases, oils or other hydrocarbons is required.
- Compressed air control lines.
- Vacuum lines (suitable for vacuum up to 10 x 8 mm).
- Supply lines of all kinds.

Bushing - locking pusher, without spindle stroke, Brass, Medium temperature max. 120 °C, G 1 1/4, DN 32, PN max. 16 bar
Opening / closing without stem stroke

Push-in Y-connector, Plug nipple »Blue Series«, for hose and plug exterior Ø 4 mm, Working pressure max. 15 bar
Push-in fittings series manufactured in plastic and nickel-plated brass.
All parts are suitable for use with hoses, tubes or pipes made of plastic and copper.

Push-in L-fitting »Blue Series«, rotating, Rc/R 1/8 i./o., for hose exterior Ø 4 mm, Working pressure max. 15 bar
Push-in fittings series manufactured in plastic and nickel-plated brass.
All parts are suitable for use with hoses, tubes or pipes made of plastic and copper.

Captive nipple I.D. 7.8, Bright brass, G 3/8 ET, green, Operating pressure 0 - 35 bar, Medium / ambient temp. -20 °C to 100 °C

Worm thread - hose clamp »blow line«, Stainless steel (W 5) 1.4401, Belt width 9.0 mm, Clamping range 50.0 - 70.0 mm

Gear rack made of polyacetal resin die-cast module 0.5 tooth width 4mm height 4.5mm length 250mm
Material: Polyacetal Resin, die-cast. Because of the material
used, plastic gear racks are not straightened. Straight Teeth. Pressure
angle 20°. Nominal length 250 mm. *The real length is roughly one
multiple of the pitch.

Article ID: 28160100

Double-strand sprocket ZRG with hub 12 B-2 3/4x7/16" 20 teeth material steel teeth induction hardened
Material: Steel C45, teeth induction hardened (≈ HRC 50).Pre-bored.
General dimensions: B1 = 10,8 mm, B2 = 30,3 mm, c = 2 mm, r3 = 19 mm.Other
dimensions: See the table.

Article ID: 12788120

Suitable for belt width : 800 mm
RHP-H153R18-080-RSB-BA
SKU: RHAH15080000
Stock *: 0
Diameter: 152 mm
Magnet field strength (flux density) (±10%): 9000 gauss
Magnetic system: Permanent Neoflux® magnet
Magnetic head pulleys capture ferrous and weakly magnetic particles and continuously carry them away. Suitable for installation in existing belt conveyor systems, in the bulk transshipment or recycling industries for example.

Cost-effective and robust
With neodymium or ferrite magnets
Permanent magnet
Automatic cleaning (continuous)
According to your requirements

Application

Application

A magnetic head pulley, or head roller magnet, separates ferromagnetic particles, such as iron or steel, and even weakly magnetic particles (such as particles from processed stainless steel) from coarse to very fine fractions and carries them away completely automatically and continuously. This magnetic roller is built into an existing conveyor belt system as a head or tail roller. and is a cost-effective magnetic metal separator. It is important to feed the material onto the conveyor belt with the magnetic conveyor roller in a thin layer (ideally a mono-layer). Magnetic head pulleys require practically no maintenance, and because these magnets are integrated in an existing installation there are almost no extra operating and energy costs.
 
For larger layer thickness a head roller magnet can be combined with a suspension or overband magnet. In this configuration the suspended magnet draws the pieces of steel out of the upper layer and the head roller magnet draws them from the lower layers of the bulk flow. Magnetic head roller separators are particularly well suited for separation of problematic shapes such as ball bearings or batteries. They are used for:

recycling and/or recovery of ferrous metals
removing, purging or eliminating ferrous parts or weakly magnetic particles from product flows
protection of machines (prevention of damage caused by metal particles)


Placement

Placement

Keep the following in mind when integrating a magnetic head pulley:

Use of head scrapers is not possible. Otherwise iron particles would be scraped off before the magnet can separate them.
No steel components in the vicinity of the head roller magnet (such as the splitter: it must be made of a non-magnetic material). Otherwise this part will be magnetized, which has a negative impact on the separation.
The field depth of the magnet.
Type of magnet system in combination with the belt thickness. The optimal placement/position of the separation partition depends on the application.

 
Goudsmit has plenty of experience with this and will be happy to provide recommendations.

Design

Design

Magnetic head pulleys are made in standard sizes and can therefore be easily integrated into an existing installation. The shaft diameter, for example, is suitable for SNL bearing blocks, and the shaft journal (including keyway) is suitable for a standard SEW gear unit. These are global standards and therefore cover most applications. The modular design makes it easy to replace the shaft, which is ideal for maintenance and customer-specific solutions. Various versions available to meet your needs:

Belt width: 400-2000 mm
Diameters: 150-400 mm
Magnet system: both axial and radial magnet construction


Working principle

Working principle

A magnetic head pulley is a head or tail roller that is filled with magnets. This roller forms a magnetic system with a correspondingly rotating magnetic field that is active around the entire circumference. The magnetic field attracts ferromagnetic metal particles in a product flow. The conveyor belt that runs over the roller carries these particles with it to the underside of the roller. When they are no longer in range of the magnetic field they fall off the belt, where they are collected and/or carried away. For strongly magnetic particles, we can place cleats on the belt to 'push' the particles out of the magnetic field.
 
For damp or fine metal particles we fit a scraper to prevent them from sticking to the belt. The advantage of a head roller magnet is that it is a continuous system, so there is no need to stop the product flow to carry off the separated metal particles. This makes the head roller magnet very suitable for product flows with lots of Fe particles. Because the product passes very close to the magnet it is also a very powerful and effective separator.

Precision levelling adjuster MN 686.1 60-39.0 stainless steel
Material: X10CrNiS18.9, Nr. 1.4305. For parall surfaces. Larger overall height with more adjustment travel. Without lock nut. *the static net load Fadd can be calculated after subtracting the pre-load (stainless steel bolt strenght 6.8) from the total load Ftot. Other sizes on request.

Article ID: 68699180

Chain puller 16 B to 63mm pitch 1" - max. 63mm with turn lever
Product No. 140 721 00 for chains up to 12 B, with knob. Product No. 140 722 00 for chains from 16 B, with turn lever. Can also be used for similar sizes of other standards and for double-strand and triple-strand chains .
Article ID: 14072200

Quick-connect coupling I.D. 5, Stainless steel 1.4305, G 1/4 IT, Operating pressure 0 - 35 bar, Temp. -15 °C to 200 °C
One-hand quick disconnect couplings, one side sealing, made of stainless steel 1.4305, compact with a large bore.
To prevent injuries or a "whiplash" effect, we recommend that the plug-in nipple is held with one hand during uncoupling.

Areas of application: Pneumatic system, measurement, monitoring and control systems, manufacturing industry, medical technology, chemical / pharmaceutical industry, automotive, food technology, offshore.

Storz adapter, Stainless steel V4A, Storz size 65, Tappet distance 81 mm, G 2 1/2 IT, Operating pressure max. 16 bar
High-quality series in V4A stainless steel. For quick and simple hose connections.
User friendly; the coupling elements are joined without damaging the seal.
Applications: Industrial plant engineering, shipbuilding, chemical industry.

Polyethylene hose (LD-PE), Temperature -10 °C to 60 °C, Hose Ø 6x4 mm, PN at 20 °C max. 13 bar, red, Roll of 25 m
Low-priced, calibrated hose for use with screw fittings.
With its soft and flexible character, combined with relatively high strengths and good resistance to stress cracking, this hose is ideal for use in the following types of application:

- Flexible pneumatic lines in the low-pressure range, providing no special resistance to greases, oils or other hydrocarbons is required.
- Compressed air control lines.
- Vacuum lines (suitable for vacuum up to 10 x 8 mm).
- Supply lines of all kinds.

Lockable 2 position switch with key removal in all positions

Straight reducer, Pipe exterior Ø Female connector 12/10 mm, PN max. 315 bar, a/f1 19, a/f2 22, a/f3 19, galvanised steel
Straight reducers, light type

Push-in L-fitting »Blue Series«, rotating, Rc/R 1/8 i./o., for hose exterior Ø 6 mm, Working pressure max. 15 bar
Push-in fittings series manufactured in plastic and nickel-plated brass.
All parts are suitable for use with hoses, tubes or pipes made of plastic and copper.

Captive nipple I.D. 7.8, Bright brass, G 3/8 ET, brown, Operating pressure 0 - 35 bar, Medium / ambient temp. -20 °C to 100 °C

Double threaded nipple 280, ET/ET, R 1, black malleable iron fitting, operating temp. -20 °C to 300 °C, ISO 7-1
According to DIN EN 10242 (previously 2950).
Malleable iron cast fittings in black steel, non-galvanized, is the classic fitting series in connection series in piping construction. Our malleable iron cast fittings are characterized by high mechanical strength and standardized fitting technology.

Working minimal temperature = -20 °C; 25 bar.
Working pressure for temperature range from -20 °C to 120 °C: 25 bar.
Working pressure for temperature range from 120 °C to 300 °C: 20-25 bar.

Spur gear made of polyacetal resin die-cast with hub module 0.5 55 teeth tooth width 3mm outside diameter 28.5mm
Material: Polyacetal resin die-cast. Bores machined. Pressure
angle 20°. With high hardness and low friction coefficient these plastic
gears can be used in various set-ups, even under water. Note Regarding
the Machining Inside these die-cast parts are some cavities caused by
production. These parts should therefore not be drilled too deep. With
larger bores or when grooving the cavities might become visible. This
often does not affect the functionality.

Article ID: 28105500

Double-strand sprocket ZRG with hub 12 B-2 3/4x7/16" 21 teeth material steel teeth induction hardened
Material: Steel C45, teeth induction hardened (≈ HRC 50).Pre-bored.
General dimensions: B1 = 10,8 mm, B2 = 30,3 mm, c = 2 mm, r3 = 19 mm.Other
dimensions: See the table.

Article ID: 12788121

Suitable for belt width : 1000 mm
RHP-H153R18-100-RSB-BA
SKU: RHAH15100003
Stock *: 0
Diameter: 152 mm
Magnet field strength (flux density) (±10%): 9000 gauss
Magnetic system: Permanent Neoflux® magnet
Magnetic head pulleys capture ferrous and weakly magnetic particles and continuously carry them away. Suitable for installation in existing belt conveyor systems, in the bulk transshipment or recycling industries for example.

Cost-effective and robust
With neodymium or ferrite magnets
Permanent magnet
Automatic cleaning (continuous)
According to your requirements

Application

Application

A magnetic head pulley, or head roller magnet, separates ferromagnetic particles, such as iron or steel, and even weakly magnetic particles (such as particles from processed stainless steel) from coarse to very fine fractions and carries them away completely automatically and continuously. This magnetic roller is built into an existing conveyor belt system as a head or tail roller. and is a cost-effective magnetic metal separator. It is important to feed the material onto the conveyor belt with the magnetic conveyor roller in a thin layer (ideally a mono-layer). Magnetic head pulleys require practically no maintenance, and because these magnets are integrated in an existing installation there are almost no extra operating and energy costs.
 
For larger layer thickness a head roller magnet can be combined with a suspension or overband magnet. In this configuration the suspended magnet draws the pieces of steel out of the upper layer and the head roller magnet draws them from the lower layers of the bulk flow. Magnetic head roller separators are particularly well suited for separation of problematic shapes such as ball bearings or batteries. They are used for:

recycling and/or recovery of ferrous metals
removing, purging or eliminating ferrous parts or weakly magnetic particles from product flows
protection of machines (prevention of damage caused by metal particles)


Placement

Placement

Keep the following in mind when integrating a magnetic head pulley:

Use of head scrapers is not possible. Otherwise iron particles would be scraped off before the magnet can separate them.
No steel components in the vicinity of the head roller magnet (such as the splitter: it must be made of a non-magnetic material). Otherwise this part will be magnetized, which has a negative impact on the separation.
The field depth of the magnet.
Type of magnet system in combination with the belt thickness. The optimal placement/position of the separation partition depends on the application.

 
Goudsmit has plenty of experience with this and will be happy to provide recommendations.

Design

Design

Magnetic head pulleys are made in standard sizes and can therefore be easily integrated into an existing installation. The shaft diameter, for example, is suitable for SNL bearing blocks, and the shaft journal (including keyway) is suitable for a standard SEW gear unit. These are global standards and therefore cover most applications. The modular design makes it easy to replace the shaft, which is ideal for maintenance and customer-specific solutions. Various versions available to meet your needs:

Belt width: 400-2000 mm
Diameters: 150-400 mm
Magnet system: both axial and radial magnet construction


Working principle

Working principle

A magnetic head pulley is a head or tail roller that is filled with magnets. This roller forms a magnetic system with a correspondingly rotating magnetic field that is active around the entire circumference. The magnetic field attracts ferromagnetic metal particles in a product flow. The conveyor belt that runs over the roller carries these particles with it to the underside of the roller. When they are no longer in range of the magnetic field they fall off the belt, where they are collected and/or carried away. For strongly magnetic particles, we can place cleats on the belt to 'push' the particles out of the magnetic field.
 
For damp or fine metal particles we fit a scraper to prevent them from sticking to the belt. The advantage of a head roller magnet is that it is a continuous system, so there is no need to stop the product flow to carry off the separated metal particles. This makes the head roller magnet very suitable for product flows with lots of Fe particles. Because the product passes very close to the magnet it is also a very powerful and effective separator.

Ball head precision levelling adjuster MN 686.4 60-26.0 stainless steel
Material: X10CrNiS18.9, Nr. 1.4305. For non-parall surfaces up to 4° slope. Lower overall height with short adjustment travel. Without lock nut. *the static net load Fadd can be calculated after subtracting the pre-load (stainless steel bolt strenght 6.8) from the total load Ftot. Other sizes on request.

Article ID: 68699470

Raw material of sintered bronze without borehole outer diameter 45mm length 90mm
Solid material of sintered bronze to be machined into plain bearings. After machining, the work piece should be coated with lubricants. Surface pressure: max. 35 N/mm², dependent on speed and diameter. Temperature range: -20°C to +120°C.
Article ID: 62339545

Filter element 0.3 µm, Paper-Aluminium, incl. O-ring, for pre-filter »multifix«, Size 3, G 1/2

Service unit 3-part »Standard« with polycarbonate container, Size 3, G 1/2, Input pressure max. 16 bar, Control range 0.5 - 10 bar
Three-piece service units consisting of a reversible diaphragm pressure regulator, independent of inlet pressure,
with self-relieving design, centrifugal separator and proportional lubricator.

Polyethylene hose (LD-PE), Temperature -10 °C to 60 °C, Hose Ø 6x4 mm, PN at 20 °C max. 13 bar, black, Roll of 25 m
Low-priced, calibrated hose for use with screw fittings.
With its soft and flexible character, combined with relatively high strengths and good resistance to stress cracking, this hose is ideal for use in the following types of application:

- Flexible pneumatic lines in the low-pressure range, providing no special resistance to greases, oils or other hydrocarbons is required.
- Compressed air control lines.
- Vacuum lines (suitable for vacuum up to 10 x 8 mm).
- Supply lines of all kinds.

Polyurethane hose (PUR), Temperature -20 °C to 60 °C, Hose Ø 6x4 mm, PN at 23 °C max. 11 bar, red, Roll of 25 m
Polyurethane hoses are renowned for their extreme flexibility and correspondingly narrow bending radius across a wide temperature range.

They are more flexible even than LD-PE hoses and exhibit good abrasion resistance, very good low-temperature flexibility, only minimal permanent deformation when subjected to long-term stresses as well as good resistance to the majority of oils, greases, aliphatic hydrocarbons and oxygen.

Main applications:
- Pneumatic and hydraulic (miniature hydraulics) lines
- Mechanical engineering
- Engine construction
- Instrumentation and control
- Suitable for vacuum
- Ideal for use with unions

Mounting bracket with 2 screws, for »multifix«, Size 3, G 1/2 and G 3/4

Push-in T-connector »Blue Series«, reducing, for hose exterior Ø 2x10/1x12 mm, Working pressure max. 15 bar
Push-in fittings series manufactured in plastic and nickel-plated brass.
All parts are suitable for use with hoses, tubes or pipes made of plastic and copper.

Captive nipple I.D. 7.8, Bright brass, G 3/8 ET, red, Operating pressure 0 - 35 bar, Medium / ambient temp. -20 °C to 100 °C

Screw-in hose connector, R 1/8 o., for hose I.D. 8, nickel-plated brass, Max. working pressure 25 bar, Max. operating temp. 150 °C
Suitable for air, water, oil, steam, etc.

Double-strand sprocket ZRG with hub 12 B-2 3/4x7/16" 22 teeth material steel teeth induction hardened
Material: Steel C45, teeth induction hardened (≈ HRC 50).Pre-bored.
General dimensions: B1 = 10,8 mm, B2 = 30,3 mm, c = 2 mm, r3 = 19 mm.Other
dimensions: See the table.

Article ID: 12788122

Working width : 600 mm
RHPS-H-06-SCS-N-SM-B-N-B-N
SKU: E0087806
Stock *: 0
Min. Fe-particle size that can be caught: 0.03 mm (Fe-parts, sporadically)
High-gradient magnetic head pulley systems are used to capture weakly magnetic particles. Due to the low magnetic field depth, this system is not suitable for high processing capacities.

Very powerful
Capture Fe and weakly magnetic particles from 0.1 mm
Continuous automatic cleaning
For belt width 600-800 mm
Max. layer thickness 30 mm

Application

Application

An extra powerful magnetic head pulley with radial magnet construction. Separate weakly magnetic and paramagnetic particles such as stainless steel and steel alloys in small, mono-layer fractions ranging in size from 0 to 40 mm - at low capacities. The high-gradient magnet is used after the separation step for the strongly magnetic ferrous particles. The total solution is a compact and maintenance-friendly conveyor belt system that can be used for applications such as:

removing stainless steel rings, springs and balls from shredded plastic bottles with pump mechanism
removing small metal particles from soil contaminants, soil or stones
removing smashed pieces of stainless steel from wood recycling processes to protect shredding blades
separating pieces of stainless steel from shredded WEEE and ASR fractions
separating iron dust from ceramics or blasting grit
separating pieces of stainless steel from cable shredder flows before the copper shredder processing step
separating stainless steel needles from plastic hospital syringes


Design

Design

The high-gradient magnetic head roller system can be divided into three segments:
 
1. Supply segment
Vibratory feeder for magnetic head pulley separator This is a stainless steel vibratory feeder, driven by two magnetic linear vibration motors. The vibration frequency is easily adjusted via the supplied control box. Advantages of these motors are the robustness, durability and maintenance-friendliness.
 
2. Middle segment
Conveyor belt for magnetic head roller separator The middle segment contains stainless steel protection covers. This means that the machine requires little maintenance, is easy to clean and can even be used for certain food applications. The sealing strips and wavy edge make product loss impossible. To achieve 9,000 gauss the thin 1.3 mm PU conveyor belt is essential to the functionality of the machine.
 
3. Discharge segment
Splitter for magnetic head pulley separator The splitter, also known as a separation partition, ensures the physical separation of the two product flows. The stainless steel splitter is designed to be adjustable both horizontally and vertically. The result: perfect separation, tailored to product flow and capacity. You can optionally choose product hoppers with the machine.

Features

Features

Through the use of high-quality magnets, the high-gradient magnetic head pulley (mounted in the head pulley) has the following characteristics:

separates weakly magnetic particles > 0.1 mm
separates ferrous particles > 30 µm (sporadic)
magnetic field depth 10 mm
radial magnet construction
neodymium magnet (10,000 gauss at the shell)


Working principle

Working principle

A high-gradient magnetic head pulley system is a conveyor belt system with a very powerful integrated magnetic conveyor roller. This powerful field is created by the combination of neodymium magnets and radial magnet construction. The result: a flux density of 9,000 gauss on the conveyor belt. The high magnetic force is necessary because the crystal lattice of stainless steel does not actually allow magnetism. However, when a stainless steel particle is processed it undergoes a number of plastic deformations caused by shredding, sieving, falling or granulating. These deformations in the stainless steel result in localized material defects in the crystal lattice. This causes the material to acquire slight or weakly magnetic properties. By the time a stainless steel particle reaches the high-gradient separator, its deformation causes it to be between 5 and 10% magnetizable. The need to deflect a weakly magnetic particle from a product flow is why the extra-high magnetic force is needed.
 
The belt is fed from a vibratory feeder, possibly in combination with a supply hopper. The belt speed is continuously adjustable. This ensures that the product supply (capacity/layer thickness), along with the attracting power of the magnetic conveyor roller and ballistic effect of the product speed, can be perfectly regulated. The splitter separates the product flow physically into a weakly magnetic metal fraction and an inert (non-magnetic) fraction.
 
A drawback of a high-gradient magnet it that it is so powerful that it also attracts other bits of magnetic material. Such as pieces of plastic, wood or rubber contaminated with iron oxide. This can result in a metal fraction contaminated with undesirable materials. In this case, the obtained product requires further purification to yield a saleable fraction.

ES-bolt for Clevis DIN 71752 size 10 x 20 steel zinc-plated
Material: Steel zinc-plated. ES-Standard 01.* Size 20 is not part of the DIN.
Article ID: 63740900

Ball head precision levelling adjuster with locknut MN 686.7 60-39.0
Material: 42CrMo4V, Nr. 1.7225, zinc plated and blue passivated. For non-parall surfaces up to 4° slope. Lower overall height with short adjustment travel. With lock nut. *the static net load Fadd can be calculated after subtracting the pre-load (steel bolt strength class 8.8, stainless steel bolt strenght 6.8) from the total load Ftot. Other sizes on request.

Article ID: 68678000

Elastic coupling RNK with clamp hubs backlash-free size 38 prebore 10mm (no H7) outer diameter 80mm overall length 114mm insert 98° shore red
Material: Hubs made from Aluminium. Spider made from Polyurethane. Size 5 - 9: Shore hardness 92°A (gelb oder weiß). From size 14: Shore hardness 98°A (red). - Zero backlash, insertable elastic coupling. - With clamps, ready-to-install for rapid mounting. - Many different sizes and diameters available. - From size 14 can be exchanged with couplings RN, RNH and couplings from many other suppliers. On request with soft spiders 92°A. Temperature range: -30°C to +90°C. Note: Bores with * are pilot bores (not H7). The torque depends on the size of the finished bore.
Article ID: 60543810

Compact cyl.ISO 21287, double-acting, female piston rod,magnet,PistonØ63, Stroke100,G1/8, Work.press.max.10bar, Temp.-20°C to 70°C
Series acc. to ISO 21287 characterised by a very short and compact design.
The standard type features a magnetic piston.
Piston rod optionally with male or female thread.
Suitable for filtered, unlubricated or lubricated compressed air.
If lubrication is used, it must be continuous.

Pressure gauge CrNi steel design, Connection, rear, eccentric, G 1/2, Goods class 1.0, Measurement range 0 - 2.5 bar, Ø 100
Bourdon-tube pressure gauge, CrNi steel type, all stainless steel.

Suitable for gaseous or liquid media which do not have high viscosity and do not crystallise,
also in corrosive atmosphere.

Replacement felt washers, Set with 3 washers for sizes G 1/2 - G 3/4

Polyurethane hose (PUR), Temperature -20 °C to 60 °C, Hose Ø 6x4 mm, PN at 23 °C max. 11 bar, silver, Roll of 25 m
Polyurethane hoses are renowned for their extreme flexibility and correspondingly narrow bending radius across a wide temperature range.

They are more flexible even than LD-PE hoses and exhibit good abrasion resistance, very good low-temperature flexibility, only minimal permanent deformation when subjected to long-term stresses as well as good resistance to the majority of oils, greases, aliphatic hydrocarbons and oxygen.

Main applications:
- Pneumatic and hydraulic (miniature hydraulics) lines
- Mechanical engineering
- Engine construction
- Instrumentation and control
- Suitable for vacuum
- Ideal for use with unions

Push-in Y-fitting »Blue Series«, rotating, M5 o., for hose exterior Ø 6 mm, Working pressure max. 15 bar
Push-in fittings series manufactured in plastic and nickel-plated brass.
All parts are suitable for use with hoses, tubes or pipes made of plastic and copper.

Worm thread - hose clamp »blow line«, Stainless steel (W 5) 1.4401, Belt width 12.0 mm, Clamping range 60.0 - 80.0 mm

Foot fastening, ISO 15552, for compact cylinder, Standard cylinder, Piston Ø 50, 1 piece with 2 screws
Foot model

Locking screw, Exterior hexagonal, G 3/8, AF 19, Brass, Max. working pressure 25 bar, Max. operating temperature 150 °C

Double-strand sprocket ZRG with hub 12 B-2 3/4x7/16" 23 teeth material steel teeth induction hardened
Material: Steel C45, teeth induction hardened (≈ HRC 50).Pre-bored.
General dimensions: B1 = 10,8 mm, B2 = 30,3 mm, c = 2 mm, r3 = 19 mm.Other
dimensions: See the table.

Article ID: 12788123

Working width : 800 mm
RHPS-H-08-SCS-N-SM-B-N-B-N
SKU: E0091416
Stock *: 0
Min. Fe-particle size that can be caught: 0.03 mm (Fe-parts, sporadically)
High-gradient magnetic head pulley systems are used to capture weakly magnetic particles. Due to the low magnetic field depth, this system is not suitable for high processing capacities.

Very powerful
Capture Fe and weakly magnetic particles from 0.1 mm
Continuous automatic cleaning
For belt width 600-800 mm
Max. layer thickness 30 mm

Application

Application

An extra powerful magnetic head pulley with radial magnet construction. Separate weakly magnetic and paramagnetic particles such as stainless steel and steel alloys in small, mono-layer fractions ranging in size from 0 to 40 mm - at low capacities. The high-gradient magnet is used after the separation step for the strongly magnetic ferrous particles. The total solution is a compact and maintenance-friendly conveyor belt system that can be used for applications such as:

removing stainless steel rings, springs and balls from shredded plastic bottles with pump mechanism
removing small metal particles from soil contaminants, soil or stones
removing smashed pieces of stainless steel from wood recycling processes to protect shredding blades
separating pieces of stainless steel from shredded WEEE and ASR fractions
separating iron dust from ceramics or blasting grit
separating pieces of stainless steel from cable shredder flows before the copper shredder processing step
separating stainless steel needles from plastic hospital syringes


Design

Design

The high-gradient magnetic head roller system can be divided into three segments:
 
1. Supply segment
Vibratory feeder for magnetic head pulley separator This is a stainless steel vibratory feeder, driven by two magnetic linear vibration motors. The vibration frequency is easily adjusted via the supplied control box. Advantages of these motors are the robustness, durability and maintenance-friendliness.
 
2. Middle segment
Conveyor belt for magnetic head roller separator The middle segment contains stainless steel protection covers. This means that the machine requires little maintenance, is easy to clean and can even be used for certain food applications. The sealing strips and wavy edge make product loss impossible. To achieve 9,000 gauss the thin 1.3 mm PU conveyor belt is essential to the functionality of the machine.
 
3. Discharge segment
Splitter for magnetic head pulley separator The splitter, also known as a separation partition, ensures the physical separation of the two product flows. The stainless steel splitter is designed to be adjustable both horizontally and vertically. The result: perfect separation, tailored to product flow and capacity. You can optionally choose product hoppers with the machine.

Features

Features

Through the use of high-quality magnets, the high-gradient magnetic head pulley (mounted in the head pulley) has the following characteristics:

separates weakly magnetic particles > 0.1 mm
separates ferrous particles > 30 µm (sporadic)
magnetic field depth 10 mm
radial magnet construction
neodymium magnet (10,000 gauss at the shell)


Working principle

Working principle

A high-gradient magnetic head pulley system is a conveyor belt system with a very powerful integrated magnetic conveyor roller. This powerful field is created by the combination of neodymium magnets and radial magnet construction. The result: a flux density of 9,000 gauss on the conveyor belt. The high magnetic force is necessary because the crystal lattice of stainless steel does not actually allow magnetism. However, when a stainless steel particle is processed it undergoes a number of plastic deformations caused by shredding, sieving, falling or granulating. These deformations in the stainless steel result in localized material defects in the crystal lattice. This causes the material to acquire slight or weakly magnetic properties. By the time a stainless steel particle reaches the high-gradient separator, its deformation causes it to be between 5 and 10% magnetizable. The need to deflect a weakly magnetic particle from a product flow is why the extra-high magnetic force is needed.
 
The belt is fed from a vibratory feeder, possibly in combination with a supply hopper. The belt speed is continuously adjustable. This ensures that the product supply (capacity/layer thickness), along with the attracting power of the magnetic conveyor roller and ballistic effect of the product speed, can be perfectly regulated. The splitter separates the product flow physically into a weakly magnetic metal fraction and an inert (non-magnetic) fraction.
 
A drawback of a high-gradient magnet it that it is so powerful that it also attracts other bits of magnetic material. Such as pieces of plastic, wood or rubber contaminated with iron oxide. This can result in a metal fraction contaminated with undesirable materials. In this case, the obtained product requires further purification to yield a saleable fraction.

Ball head precision levelling adjuster with locknut MN 686.9 50-33.0
Material: 42CrMo4V, Nr. 1.7225, zinc plated and blue passivated. For non-parall surfaces up to 4° slope. Larger overall height with more adjustment travel. With lock nut. *the static net load Fadd can be calculated after subtracting the pre-load (steel bolt strength class 8.8, stainless steel bolt strenght 6.8) from the total load Ftot. Other sizes on request.

Article ID: 68696500